Where Efficiency Meets PrecisionDie Casting ProcessThe die casting process is an established industrial casting method particularly suited for high-precision mass production of metal components. At Bürstlein, we rely on modern die casting solutions in cooperation with certified production partners in China – efficient, cost-effective, and reliable. Our customers benefit from a well-thought-out manufacturing process, high-quality results, and extensive experience from the investment casting sector, which we now also apply to die casting. What is the Die Casting Process?Die casting is a process in which molten metal is injected at high pressure into a permanent metallic mold (die). It is ideally suited for manufacturing complex parts with tight tolerances, especially from:
The process is characterized by high dimensional accuracy, excellent surface finish, and efficient serial production. Die Casting Process Steps
Die Casting VariantsWe offer two main types of die casting – depending on the material and part geometry:
For aluminum and magnesium alloys. The melt is prepared outside the machine and then fed in.
For low-melting metals such as zinc. The melt is held directly in the machine – allowing for extremely short cycle times. Limitations of Die CastingLike any process, die casting has its limitations:
Global Manufacturing, Local QualityOur die casting offering is realized in collaboration with specialized partners in China who have many years of experience and state-of-the-art technology. The final products undergo strict quality inspections according to German standards – ensuring the highest reliability and precision. Want to learn more about die casting?Whether automotive, consumer goods, or electronics - die casting offers versatile applications across many industries. We’ll be happy to advise you personally and help you find the optimal solution for your project. Start your project now - get in touch.
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